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A popular and useful piezoelectric actuator is the stack. Unfortunately with this type of actuation architecture the long lengths normally required to obtain necessary displacements can pose packaging and buckling problems. To overcome these limitations, a new architecture for piezoelectric actuators has been developed called telescopic. The basic design consists of concentric shells interconnected by end-caps which alternate in placement between the two axial ends of the shells. This leads to a linear displacement amplification at the cost of force; yet the force remains at the same magnitude as a stack and significantly higher than bender type architectures. This paper describes the fabrication and experimental characterization of three different telescopic prototypes. The actuator prototypes discussed in this paper mark a definitive step forward in fabrication techniques for complex piezoceramic structures. Materials Systems, Inc. has adapted injection molding for the fabrication of net shape piezoceramic actuators. Injection molding provides several advantages over conventional fabrication techniques, including: high production rate, uniform part dimensions, uniform piezoelectric properties, and reduced fabrication and assembly costs. Acrylate polymerization, developed at the University of Michigan, is similar to gelcasting, but uses a nonaqueous slurry which facilitates the production of large, tall, complex components such as the telescopic actuator, and is ideal for the rapid manufacture of unique or small batch structures. To demonstrate these fabrication processes a five tube telescopic actuator was injection molded along with a very tall three tube actuator that was cast using the acrylate polymerization method. As a benchmark, a third actuator was built from off-the-shelf tubes that were joined with aluminum end-caps. Each prototype's free deflection behavior was experimentally characterized and the results of the testing are presented within this paper.

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New, more durable windows and domes will be required for future 3 -5 micron IR systems. Various oxide and oxynitride crystalline materials are candidates for these new requirements, including sapphire, spinel, ALON, yttria, and MgO.These materials are compared with respect to optical properties, durability, and fabrication costs. Two extrinsic properties, thermal conductivity and fracture strength, have strong effects on thermal shock resistance. Birefringent polycrystalline materials will not have adequate optical resolution for future systems.

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