A 3D-CFD simulation of the impeller and volute of a centrifugal pump has been performed using CFX codes. The pump has a specific speed of 32 (metric units) and an outside impeller diameter of 400 mm. First, a 3D flow simulation for the impeller with a structured grid is presented. A sensitivity analysis regarding grid quality and turbulence models were also performed. The final impeller model obtained was used for a 3D quasi-unsteady flow simulation of the impeller-volute stage. A procedure for designing the volute, the nonstructured grid generation in the volute, and the interface flow passage between the impeller and volute are discussed. This flow simulation was carried out for several impeller blades and volute tongue relative positions. As a result, velocity and pressure field were calculated for different flow rates, allowing to obtain the radial thrust on the pump shaft.
In order to better understand the behavior of the fluid flow in vaned centrifugal fans, theoretical and experimental work has been carried out on unsteady three-dimensional (3D) flows. Particular attention is given to the flows located at the rotor–stator interface. This zone is the seat of strong interactions between the moving part and the fixed part. This phenomenon has as consequences: Strongly unsteady flow, fluctuating forces on the stator blades, and an efficiency decrease. This work is part of a project which main objective is the aeroacoustic optimization of high speed centrifugal fans. We present in this paper the first results, mainly aerodynamic ones, which will be used thereafter as an input data to aeroacoustic modeling. A numerical simulation tool was used in order to determine the kinematics and the dynamics of these flows. The measurements of the steady and unsteady flow characteristics allowed a comparison of the theoretical and experimental results.
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