The present work intends to investigate dynamic behaviour of draft gear using finite element method. The longitudinal force that the draft gear absorbs usually leads to the failure of its components, especially, the load bearing draft pads. Dynamic behaviour of an individual draft pad and a draft gear is determined and characterized with exciting frequencies and corresponding mode shapes. The effect of compressive prestress load on the dynamic behaviour of an individual draft pad is also determined as the draft pads in assembled state are under constant axial compressive force in the draft gear. The vibration characteristics of individual draft pad are compared with draft pads that are part of draft gear. The modal analysis gives us a basis for subjecting a draft pad to higher frequency loading for determining its fatigue behaviour.
The present work investigates the effect of crack location on the modal frequency of draft gear used in autocouplers of freight railway wagon for various orientations. First seven mode shapes of a healthy draft gear have been determined using finite element approach. Defect of semi-elliptical shape is modelled in the lateral as well as longitudinal direction of the draft pad which is a component of draft gear. Various damage scenarios have been simulated by considering multiple locations of the crack in the draft gear for different orientations. Effect of crack orientation and defective pads location on the natural frequency of draft gear is analysed. It is seen that for single defective pad as well as multiple defective pads, the natural frequency of draft gear is dependent on the dynamics of draft pad. It is also observed that defect in consecutive pads causes more change in frequency as compared to single defective pad. As far as the location of defective pad is concerned, it is seen that the draft gear frequency is more sensitive to defective pads located either near the housing base plate or top follower. This study provides a tool to diagnose crack defect in draft gear based on vibration characteristics.
The present work investigates the effect of a crack on the modal frequency of a draft pad. Initially, the first five mode shapes of a healthy draft pad and the first seven mode shapes of healthy draft gear considering compressed draft pads are determined using the finite element approach. A mathematical model of the draft pad is formulated to predict the effect of the crack on its modal frequency. A semi-elliptical shaped crack is modelled in the lateral and longitudinal direction of the draft pad. It is observed that if the crack lies in the zone of minimum modal displacement, then the frequency drop is minimal, and if the crack lies in the zone of maximum modal displacement, then the frequency drop is significant. Various damage scenarios are simulated by varying the width and aspect ratio of the crack in order to identify its effect on the modal frequency. It is seen that if the aspect ratio is varied while the crack's width is maintained constant, then the frequency drop is linear, whereas if the crack's width is varied while the aspect ratio is maintained constant, then the frequency drop is parabolic. This study provides a tool for monitoring exciting frequencies of draft gear and shows how each modal frequency is affected by the crack due to parameters like aspect ratio, crack width, and crack location/orientation.
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