The main purpose of this study was to investigate the effect of zinc oxide (ZnO) nanoparticles on the morphological, mechanical, thermal, and rheological properties of PLA/PP blend. In this regard, nanocomposites containing 1, 3, and 5 wt% of ZnO nanoparticles were prepared by melt mixing. In addition, three different mixing procedures were adopted to study their effects on the microstructure of nanocomposites. The rheological behaviors demonstrated a higher elasticity and less compatibility for two phases in the case of nanocomposites containing nanoparticles in harmony with the morphological observations. Accordingly, it was correlated to the elasticity originating from the interphase, anticipated coalescence of dispersed particles as a result of degradation of PLA chains triggered by ZnO nanoparticles (ZnO‐NPs) and also agglomeration of ZnO‐NPs depending on the content of nanoparticles and chosen mixing procedure. It was also found that mixing method puts a remarkable influence on the microstructure and rheological behavior of nanocomposites. Results of mechanical characterizations and thermogravimetric analysis (TGA) also confirmed the degradation induced by ZnO nanoparticles.
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