The formation of clay intercalates with three different kinds of organic ammonium salts, when mixed in the presence of synthetic or natural polyisoprene rubber, has been investigated. X‐ray diffraction and transmission electron microscopy (TEM) experiments have shown that intercalates with organic bilayers, rather than with interdigitated organic monolayers, are obtained only for the ammonium salts presenting two long alkyl chains and only in the presence of the natural rubber (NR). These results have been qualitatively rationalized on the basis of suitable interlayer densities. Both monolayer and bilayer clay intercalates remain stable for short‐term heating procedures at temperatures lower than 250°C. For treatments at higher temperatures, where the decomposition of the organic ammonium salt occurs, both kinds of clay intercalates maintain intralayer crystalline order. However, the decomposition of the organic modifier leads to the formation of pristine and exfoliated clay for the intercalates with organic monolayers and bilayers, respectively. Copyright © 2008 John Wiley & Sons, Ltd.

Nanocomposites were prepared based on diene rubbers and layered clays modified with an alkyl quaternary ammonium cation (organoclay). A diene rubber, either polybutadiene, or synthetic or naturally occurring polyisoprene or styrene-butadiene copolymer, was melt blended with either a preformed organoclay or with a mixture of pristine clay and ammonium cation. Besides isolated lamellae, nanocomposites showed the presence of crystalline organoclays with intercalated organic layers made only by low molecular mass substances, essentially the ammonium cation, and no evidences for the intercalation of polymer chains were observed. Dynamic-mechanical properties of sulphur cured compounds with carbon black as the main filler and a minor amount of organoclay were investigated. The organoclay was found to bring about a reduction of Mooney viscosity, an increase of storage modulus at low temperature as well as an increase of thermoplasticity.

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