This paper presents the Mixed-Integer Non-linear Programming (MINLP) optimization approach to structural synthesis. Non-linear continuous/discrete non-convex problems of structural synthesis are proposed to be solved by means of simultaneous topology, parameter and standard dimension optimization.Part I of this three-part series of papers contains a general view of the MINLP approach to simultaneous topology and continuous parameter optimization. The MINLP optimization approach is performed through three steps. The first one includes the generation of a mechanical superstructure of different topology alternatives, the second one involves the development of an MINLP model formulation and the last one consists of a solution for the formulated MINLP problem. Some MINLP methods are also presented. A Modified OA/ER algorithm is applied to solve the MINLP problem and a simple example of a multiple cantilever beam is given to demonstrate the steps of the proposed MINLP optimization approach.As simultaneous optimization, extended to include also standard dimensions, requires additional effort, the development of suitable strategies to carry out the optimization is further discussed in Part II. The modelling of MINLP superstructures and the topology and parameter optimization of roller and sliding hydraulic steel gate structures are shown in Part

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Part III of this three-part series of papers describes the synthesis of roller and sliding hydraulic steel gate structures performed by the Mixed-Integer Non-linear Programming (MINLP) approach. The MINLP approach enables the determination of the optimal number of gate structural elements (girders, plates), optimal gate geometry, optimal intermediate distances between structural elements and all continuous and standard crossectional sizes. For this purpose, special logical constraints for topology alterations and interconnection relations between the alternative and fixed structural elements are formulated. They have been embedded into a mathematical optimization model for roller and sliding steel gate structures GATOP. GATOP has been developed according to a special MINLP model formulation for mechanical superstructures (MINLP-MS), introduced in Parts I and II. The model contains an economic objective function of self-manufacturing and transportation costs of the gate. As the GATOP model is non-convex and highly non-linear, it is solved by means of the Modified OA/ER algorithm accompanied by the Linked Two-Phase MINLP Strategy, both implemented in the TOP computer code. An example of the synthesis is presented as a comparative design research work of the already erected roller gate, the so-called Intake Gate in Aswan II in Egypt. The optimal result yields 29)4 per cent of net savings when compared to the actual costs of the erected gate.1998 John Wiley & Sons, Ltd.