The present study analyzed a computational model to evaluate the electromechanical properties of the AlN, BaTiO3, ZnO, PVDF, and KNN-NTK thin-films. With the rise in sustainable energy options for health monitoring devices and smart wearable sensors, developers need a scale to compare the popular biocompatible piezoelectric materials. Cantilever-based energy harvesting technologies are seldom used in sophisticated and efficient biosensors. Such approaches only study transverse sensor loading and are confined to fewer excitation models than real-world applications. The present research analyses transverse vibratory and axial-loading responses to help design such sensors. A thin-film strip (50 × 20 × 0.1 mm) of each sample was examined under volumetric body load stimulation and time-based axial displacement in both the d31 and d33 piezoelectric energy generation modes. By collecting evidence from the literature of the material performance, properties, and performing a validated finite element study to evaluate these performances, the study compared them with lead-based non-biocompatible materials such as PZT and PMN-PT under comparable boundary conditions. Based on the present study, biocompatible materials are swiftly catching up to their predecessors. However, there is still a significant voltage and power output performance disparity that may be difficult to close based on the method of excitation (i.e., transverse, axial, or shear. According to this study, BaTiO3 and PVDF are recommended for cantilever-based energy harvester setups and axially-loaded configurations.
Purpose This paper aims to present a hierarchical multiscale model to evaluate the effect of fused deposition modeling (FDM) process parameters on mechanical properties. Asymptotic homogenization mathematical theory is developed into two scales (micro and macro scales) to compute the effective elastic and shear modulus of the printed parts. Four parameters, namely, raster orientation, layer height, build orientation and porosity are studied. Design/methodology/approach The representative volume elements (RVEs) are generated by mimicking the microstructure of the printed parts. The RVEs subjected to periodic boundary conditions were solved using finite element. The experimental characterization according to ASTM D638 was conducted to validate the computational modeling results. Findings The computational model reports reduction (E1, ∼>38%) and (G12, ∼>50%) when porosity increased. The elastic modulus increases (1.31%–47.68%) increasing the orthotropic behavior in parts. Quasi-solids parts (100% infill) possess 10.71% voids. A reduction of 11.5% and 16.5% in elastic modulus with layer height is reported. In total, 45–450 oriented parts were highly orthotropic, and 0–00 parts were strongest. The order of parameters affecting the mechanical properties is porosity > layer height > raster orientation > build orientation. Originality/value This study adds value to the state-of-the-art terms of construction of RVEs using slicing software, discarding the necessity of image processing and study of porosity in FDM parts, reporting that the infill density is not the only measure of porosity in these parts.
Purpose This paper aims to present a geometrical void model in conjunction with a multiscale method to evaluate the effect of interraster distance, bead (raster) width and layer height, on the voids concentration (volume) and subsequently calculate the final mechanical properties of the fused deposition modeling parts at constant infill. Design/methodology/approach A geometric model of the voids inside the representative volume element (RVE) is combined with a two-scale asymptotic homogenization method. The RVEs are subjected to periodic boundary conditions solved by finite element (FE) to calculate the effective mechanical properties of the corresponding RVEs. The results are validated with literature and experiments. Findings Bead width from 0.2 to 0.3 mm, reported a decrease of 25% and 24% void volume for a constant layer height (0.1 and 0.2 mm – 75% infill). It is reported that the void’s volume increased up to 14%, 32% and 36% for 75%, 50% and 25% infill by varying layer height (0.1–0.2 and 0.3 mm), respectively. For elastic modulus, 14%, 9% and 10% increase is reported when the void’s volume is decreased from 0.3 to 0.1 mm at a constant 75% infill density. The bead width and layer height have an inverse effect on voids volume. Originality/value This work brings values: a multiscale-geometric model capable of predicting the voids controllability by varying interraster distance, layer height and bead width. The idealized RVE generation slicer software and Solidworks save time and cost (<10 min, $0). The proposed model can effectively compute the mechanical properties together with the voids analysis.
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