It is known that bolt forces reduce significantly after tightening bolted flanged connections in which expanded PTFE gaskets are used. Bolts are often post-tightened in practice after initial tightening to compensate for the reduction of bolt forces. The viscoelastic characteristic of expanded PTFE gaskets is thought to be the main cause for the phenomenon. Some gasket users are not confident whether the bolt forces remain above a minimum required gasket load until next maintenance. However, the long term characteristics of the residual bolt forces and the sealing performance of flanged connections have not been clarified yet.
In this study, using flanged connections with expanded PTFE gaskets, the reduction of bolt forces and the change in the sealing performance were measured at room temperature for one year. Based on the test results, the residual bolt force and the sealing performance were studied.
It was clarified that bolt forces converges to a certain level at early stage within almost 1000 hours. After that, the bolt forces were significantly affected by the ambient temperature change. This is because the thermal expansion of PTFE material is high and also the thermal characteristic of PTFE material has a temperature dependency. It was confirmed that although the bolt force reduced significantly at early stage, it is maintained in long-term. The sealing performance was improved due to the increased compression of gasket.
It is known that bolt forces reduce significantly after tightening bolted flanged connections in which expanded PTFE gaskets are used. Bolts are often post-tightened in practice after a while to compensate for the reduction of bolt forces. The viscoelastic characteristic of expanded PTFE gaskets is the main cause for the phenomenon. However, the long term effects of the post-tightening on the residual bolt forces and the sealing performance of flanged connections have not been clarified yet. In this study, two sets of flanged connections (2 inch in nominal size), in which PTFE gaskets were used, were prepared and tightened. One of the flanges was post-tightened after a designated time. The reduction of bolt forces and the change in the sealing performance were measured for about two months. The results were compared with those of flanges without post-tightening. Based on the test results, the effectiveness of post-tightening was discussed from the viewpoint of the residual bolt force and the sealing performance. It has been clarified that the effectiveness of post-tightening depends on gasket material and that post-tightening is effective for expanded PTFE gaskets.
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