In order to solve the problem of insufficient supply of aggregate for cemented filling material, the experimental research on the mix ratio of cemented filling material using construction waste as recycled coarse aggregate was carried out. A ternary quadratic regression model was created using the Box-Behnken design (BBD) based on the response surface methodology (RSM), using slump, bleeding ratio, and 28 d uniaxial compressive strength of the filling material as response variables, and the model’s accuracy and reliability were confirmed. The findings of the regression model reveal that the response value is influenced by a single component as well as the interaction between the two factors. Finally, based on filling material cost optimization model, an optimal mix ratio is given, in which the wet fly ash/aggregate ratio, Talbol gradation index of recycled aggregate, and dosage of water reducing agent to cement are 0.507, 0.5, and 0.678%, respectively. The filling material which adopted the optimal mix ratio exhibited a good performance with slump of 215 mm and bleeding ratio of 4.00%, uniaxial compressive strength increased significantly within 3 d, and 28 d uniaxial compressive strength was 4.08 MPa, which meet the requirements of field construction.
In order to improve the impermeability of ordinary “cement–water glass” double-liquid grouting material, this study prepares a composite grouting material with sodium bentonite, cement, and water glass as the main materials, water-reducing agent, and early strength agent as activators. In this study, orthogonal tests were conducted using an L16(45) orthogonal table and the test results were analyzed using regression analysis. Using bentonite instead of partial cement, the experimental factors of the bentonite ratio, glass slurry ratio, water-reducing agent admixture, and early strength agent admixture were used to study the laws of single-factor and two-factor interactions on the initial apparent viscosity, setting time, and compressive strength of composite grouting materials. After obtaining the optimal ratio of composite grouting materials, the mechanism of formation of material strength and seepage resistance properties was revealed. The results show that the mass ratio of bentonite to cement and the mass ratio of water glass to slurry have a large effect on the material properties, and there is an interactive effect of several factors at the same time. The optimal ratio of the material is 28.42% water, 36.58% cement, 6.20% bentonite, 0.04% water-reducing agent, 0.9% early strength agent, and 27.85% water glass. The microstructural analysis shows that the denseness of the stone body structure is enhanced, and thus the strength and impermeability of the material are improved. This composite grouting material improves injectability and seepage resistance and is more suitable for underpinning grouting of weakly cemented soft rocks, but the ratio optimization method and model used in this study can be applied to other materials.
The structural design of ventilation structures and the arrangement of anemometers in the main ventilation roadway of an underground mine play an important role in the accurate measurement of air speed. It is one of the important tasks of mine ventilation management and intelligent-ventilation-system construction to determine the position of anemometers. In this paper, the CFD numerical simulation method is used to determine the position of the personnel door in the automatic air door by FLUENT software simulating and analyzing the air-speed cloud diagram and air-pressure cloud diagram in the two-dimensional roadway model. Under the same air speed, comparing the air-speed distribution of different cross-sections in the three-dimensional roadway model when the wide door and the personnel door are opened, the anemometer is set at the 25 m cross-section behind the air door, and the air-speed distribution of the cross-section at different air speeds is simulated. The average air-speed line and the specific installation position of the anemometer on the line are obtained by Origin software. The result shows that the position of the personnel door is 400 mm from the middle line of the roadway, and the measurement error of the anemometer is small on the left side of the roadway (0.41, 2.45) and the right side of the roadway (4.59, 2.43) at 25 m behind the air door, which provides a theoretical basis for the measurement of air speed in a coal mine ventilation roadway.
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