printing technology is an area of research that has received great attention in the last decade and it is pointed out by many as the future of manufacturing. 3D printing can be described as an additive process that creates a physical object from a digital model, depositing materials layer by layer. The ability to quickly produce complex structures at a reduced cost and without wasting materials is the main reason why this additive manufacturing technique is increasingly being used instead of conventional manufacturing processes. 3D printing has been applied in several scenarios, including automotive, maritime and construction industry, healthcare, as well as in the antenna research field. This paper reviews the current state-of-the-art of 3D printed antennas. Firstly, an overview of 3D printing technology is presented and then a vast number of 3D printed antennas, categorized by their construction process, are described. Finally, the main advantages and some of the limitations of using 3D printing technology in the construction of Radio Frequency (RF) structures are presented.
With the rise of 5G, Internet of Things (IoT), and networks operating in the mmWave frequencies, a huge growth of connected sensors will be a reality, and high gain antennas will be desired to compensate for the propagation issues, and with low cost, characteristics inherent to metallic radiating structures. 3D printing technology is a possible solution in this way, as it can print an object with high precision at a reduced cost. This paper presents different methods to fabricate typical metal antennas using 3D printing technology. These techniques were applied as an example to pyramidal horn antennas designed for a central frequency of 28 GHz. Two techniques were used to metallize a structure that was printed with polylactic acid (PLA), one with copper tape and other with a conductive spray-paint. A third method consists of printing an antenna completely using a conductive filament. All prototypes combine good results with low production cost. The antenna printed with the conductive filament achieved a better gain than the other structures and showed a larger bandwidth. The analysis recognizes the vast potential of these 3D-printed structures for IoT applications, as an alternative to producing conventional commercial antennas.
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