Brake leverages with the location of brake cylinders on bogies have a number of advantages as compared with common circuits. Domestic braking systems are presented mainly by design improvements and inventions. In this connection the development of the prototype of such a system for domestic standard bogies corresponding to the requirements and conditions of Russian railways is urgent. At that the application of domestic brake devices in such systems is preferable.
The aim of this work is a choice of the optimum design for a unified leverage for two-axial bogies of type 2 and 3 (RSS 9246-2013) with the location of cylinders 670V on a bogie, and also a development of the circuit for its adjustment while operation.
On the basis of the regulations for a standard computation of a brake there is chosen an optimum circuit of the brake leverage. With the aid of 3D thoroughly developed model of a brake system located directly on a bogie taking into account a design outline of bogie elements, the analysis of bogie units geometry is carried out and all intermediate leverage, separators and brake beams positions are defined which allowed obtaining the sufficiently accurate values of assembly dimensions at different wear stages of a wheel tread and a brake shoe.
There is chosen an optimum brake system for two-axial bogies of type 2 and type 3 (RSS 9246-2013) with the location of cylinders 670V on a bogie. The regulating circuits and a table of assembly dimensions of the brake system during operation for a brake shoe 60±4mm thick are developed. An aggregate stock and screw travel of a brake cylinder regulator during operation without taking into account elastic deformation of a system is chosen. The considered leverage system design is offered as a prototype for the brake system design for freight cars.
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