a b s t r a c tThe influence of selective laser melting (SLM) process parameters (laser power, scan speed, scan spacing, and island size using a Concept Laser M2 system) on the porosity development in AlSi10Mg alloy builds has been investigated, using statistical design of experimental approach, correlated with the energy density model. A two-factor interaction model showed that the laser power, scan speed, and the interaction between the scan speed and scan spacing have the major influence on the porosity development in the builds. By driving the statistical method to minimise the porosity fraction, optimum process parameters were obtained. The optimum build parameters were validated, and subsequently used to build rodshaped samples to assess the room temperature and high temperature (creep) mechanical properties. The samples produced using SLM showed better strength and elongation properties, compared to die cast Al-alloys of similar composition. Creep results showed better rupture life than cast alloy, with a good agreement with the Larson-Miller literature data for this alloy composition.

Syndiotactic polystyrene (sPS) nanorods of 200 and 80 nm diameters were prepared by infiltrating porous anodic alumina oxide templates with polymer melt, and the crystallinity and orientation of various forms of sPS crystals in the nanorods were studied by FTIR spectroscopy and electron diffraction. For sPS crystallized from amorphous state at lower temperatures, R-form crystals were found in the nanorods with random orientation and the same degree of crystallinity as that in the bulk. However, for sPS crystallized from molten state at 260 °C, while no preferred orientation was found for the chains in the melt, the β-crystals formed in the nanorods oriented preferentially with the c-axis aligning perpendicular to the axial direction of the nanorod, and the degree of crystallinity was significantly lower than that in the bulk. The crystallinity decrease was more profound for nanorods of smaller diameter. These results were also supported by electron diffraction data and can be attributed to competition between nucleation and crystal growth in the nanotemplates.

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