Thermomechanically processed steels are materials of great mechanical properties connected with more than good weldability. This mixture makes them interesting for different types of industrial applications. When creating welded joints, a specified amount of heat is introduced into the welding area and a so called heataffected zone (HAZ) is formed. The key issue is to reduce the width of the HAZ, because properties of the material in the HAZ are worse than in the base material. In the paper, thermographic measurements of HAZ temperatures were presented as a potential tool for quality assuring the welding process in terms of monitoring and control. The main issue solved was the precise temperature measurement in terms of varying emissivity during a welding thermal cycle. A model of emissivity changes was elaborated and successfully applied. Additionally, material in the HAZ was tested to reveal its properties and connect changes of those properties with heating parameters. The obtained results prove that correctly modeled emissivity allows measurement of temperature, which is a valuable tool for welding process monitoring.
Welding is an important process in terms of manufacturing components for various types of machines and structures. One of the vital and still unsolved issues is determining the quality and properties welded joint in an online manner. In this paper, a technique for prediction of joint hardness based on the sequence of thermogram acquired during welding process is proposed. First, the correspondence between temperature, welding linear energy and hardness was revealed and confirmed using correlation analysis. Using a linear regression model, relations between temperature and hardness were described. According to obtained results in the joint area, prediction error was as low as 1.25%, while for HAZ it exceeded 15%. Future work on optimizing model and input data for HAZ hardness prediction are planned.
In the paper elements of a system of assessment of a welding process and welded joints have been presented. The system was based on the application of one thermovision and two CCD cameras. In the paper exemplary results of processing and analysis of thermal and ordinary images have been discussed.
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