The influences of co-sintering temperature on the physical properties of EMR (electrolytic manganese residue) ceramic aggregate were investigated over the gradient of co-sintering by EMR, CFA (coal fly ash), and P (perlite) that were used as raw materials. Seven EMR samples were prepared to sinter at different temperatures that were decided by the data of a thermal mass spectrometer, and four ceramic aggregate embryos were sintered at 1120, 1140, 1160, and 1180 • C. The mechanisms of co-sintering temperature action on performance were determined by means of X-ray diffraction and scanning electron microscopy with energy-dispersive X-ray spectroscopy. The optimal temperature of 1160 • C and the temperature increment lead to an enhancement of cylinder compressive strength and a damping of 1-h water absorption, softening coefficient, and grain shape coefficient was discovered. Gypsum of EMR dissolved and exhausted gas during co-sintering resulted in CaO. The crystalline transformation of wollastonite and gehlenite produced anorthite, which boosts the strength of aggregate and the content of anorthite, was proportional to the co-sintering temperature and the pressure strength of cylinder. The liquid phase of "overfiring"-coated crystal contributed to the further improvement of strength, but the aggregate sphere deformation generated a reduction of comprehensive performance. The formation of bustamite calcian in co-sintered ceramic aggregate realized the solidification of Mn, and the solidification rate of leaching toxicity test was 99.92%, and the absence of radioactivity was demonstrated.
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