Different commercial reverse osmosis (RO) membranes from Vontron and DuPont Filmtec were evaluated for textile dyeing and finishing wastewater (TDFW) reuse in China. All six tested RO membranes produced qualified permeate meeting TDFW reuse standards at a water recovery ratio (WRR) of 70% in single batch tests. The rapid decline of apparent specific flux at WRR over 50% was mainly ascribed to feed osmotic pressure increase caused by concentrating effects. Multiple batch tests using Vontron HOR and DuPont Filmtec BW RO membranes with comparable permeability and selectivity demonstrated the reproducibility and showed low fouling development. The occurrence of carbonate scaling on both RO membranes was identified by scanning electron microscopy and energy disperse spectroscopy. No obvious organic fouling was detected on both RO membranes by attenuated total reflectance Fourier transform infrared spectrometry. From the orthogonal tests, with an integrated RO membrane performance index (i.e., 25% rejection ratio of total organic carbon + 25% rejection ratio of conductivity + 50% flux ratio of final to initial) as a target, the optimal parameters were determined as WRR of 60%, cross-flow velocity (CFV) of 1.0 m/s, temperature (T) of 20 °C for both RO membranes, while trans-membrane pressures (TMP) of 2 and 4 MPa were optimal for Vontron HOR RO membrane and DuPont Filmtec BW RO membrane, respectively. Both RO membranes with the optimal parameters produced good permeate quality for TDFW reuse and kept a high flux ratio of final to initial, demonstrating the effectiveness of the orthogonal tests.
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