The slurry chemical action affects chemical reaction between the wafer and slurry, and self-conditioning performance of the pad in nano machining process. Fixed abrasive polishing, one of important nano machining technologies, was adopted to achieve a nano precision surface quality of CaF 2 crystal. Five kinds of alkaline regulators, triethanolamine, sodium citrate, sodium carbonate, ethylenediamine and sodium phosphate in slurries with pH 10, were screened in nano machining CaF 2 crystal. The effect on material removal rate (MRR), surface topography and surface roughness was investigated in fixed abrasive polishing of CaF 2 crystal. The results indicated that surface quality is getting better with MRR decreasing. The optimal surface quality of CaF 2 crystal with surface roughness Sa 4.13 nm can be obtained by sodium phosphate slurry with MRR 224 nm/min in fixed abrasive polishing of CaF 2 crystal. The nanometer precision surface quality with high material removal was achieved in nano machining CaF 2 crystal.
Fixed abrasive technology which has many advantages is one of the future machining directions. Free and fixed abrasive lapping of BK7 glass was investigated and different material removal modes and surface damage categories by lapping were discussed. The results show that material removal rate is larger for free abrasive lapping than that of fixed abrasive lapping with four abrasive sizes and decreases with diamond size decreasing in two lapping processes. Surface quality is better for fixed abrasive lapping than that of free abrasive lapping at the same diamond size and gets better with the decreasing of diamond size. Fixed abrasive lapping can achieve simultaneously high MRR and good surface quality.
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