This paper develops a framework to obtain the flow stress of nickel-based superalloys as a function of γ-γ morphology. The yield strength is a major factor in the design of these alloys. This work provides additional effects of γ morphology in the design scope that has been adopted for the model developed by authors. In general, the two-phase γ-γ morphology in nickel-based superalloys can be divided into three variables including γ shape, γ volume fraction and γ size in the sub-grain microstructure. In order to obtain the flow stress, non-Schmid crystal plasticity constitutive models at two length scales are employed and bridged through a homogenized multi-scale framework. The multi-scale framework includes two sub-grain and homogenized grain scales. For the sub-grain scale, a size-dependent, dislocation-density-based finite element model (FEM) of the representative volume element (RVE) with explicit depiction of the γ-γ morphology is developed as a building block for the homogenization. For the next scale, an activation-energy-based crystal plasticity model is developed for the homogenized single crystal of Ni-based superalloys. The constitutive models address the thermo-mechanical behavior of nickel-based superalloys for a large temperature range and include orientation dependencies and tension-compression asymmetry. This homogenized model is used to obtain the morphology dependence on the flow stress in nickel-based superalloys and can significantly expedite crystal plasticity FE simulations in polycrystalline microstructures, as well as higher scale FE models in order to cast and design superalloys.
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