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A physical-based constitutive model was developed to model the viscoplastic flow behavior and microstructure evolution of AZ80 magnesium alloy during the hot working process. The competing deformation mechanisms, including work hardening, dynamic recovery, and dynamic recrystallization, in an isothermal compression environment were considered in the model. The internal state variables, including the normalized dislocation density and recrystallized volume fraction, were incorporated into the model to articulate the microstructure evolution during hot deformation. The kinetic condition critical for dynamic recrystallization, considering the effects of the deformation temperature and strain rate, was obtained by employing both the Poliak-Jonas criterion and Zener-Hollomon parameter. Microstructure observations indicate that the recrystallized volume fraction increases with decreasing Z parameter at constant strain, which is consistent with the predicted kinetics model. Based on the developed model, a good correlation was also obtained between the predicted and experimental flow stress. The results indicate a good predictability of the model in describing the hot deformation behavior and microstructure evolution of AZ80 magnesium alloy.

A crystal plasticity finite element model with dislocation-twin interaction was developed to study the strain rate-dependent hardening of Fe–Mn–Al–C twinning-induced plasticity steel. Microstructural state variables including twinning space and dislocation density were incorporated to describe the mechanical twins hindering gliding dislocations. In situ scanning electron microscope tension and electron backscatter diffraction tests were conducted as validation and supplement. Predicted stress and strain hardening rate at various strain rates agree well with the experimental results. The increasing strain hardening stage is attributed to the dynamic competition between deformation twinning and dynamic recovery of dislocations. The intergranular deformation heterogeneity associated with the competitive activities of deformation mechanisms was also studied. The results indicate a larger contribution of slip to overall hardening than twinning. GRAPHICAL ABSTRACT

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