In the automatic assembly of locks system the pins’ selection depends on depth of key’s groove. Although the kinds of groove’s depth are fixed, the arrangements are random and they can’t be unpredictable. The difference in depth of key’s groove is very small, so it can’t be judged by eyes accurately. To solve the problem that the pins assembly is tried frequently, the depth of keys’ groove can be measured accurately by the machine vision. So the problem of the serious influence production efficiency is solved successfully. This kind lock is widely used and machine’s cost is very low by allocation. The experiments show that this method fully met the locks automatic assembly system requirements from the assembly precision, real time performance and robustness and other aspects, solving the problems encountered in the lock assembly.
This paper proposes a new kind of detection method based on CCD to measure geometry sizes and roundness error of chain board of roller chain. Image is collected, and is input into computer, then is processed by a series of steps such as grey level transformation, image smoothness, lower filtration, and threshold value selection, etc. The measurement of the geometric parameters and the roundness error relies on the image contour. Roundness error is evaluated by Minimum Region Law. The diameter of the holes and the distance between the axes of two holes are calculated and measured by self-developed program. Roundness error of chain board is less than 8μm, and the distance error between the axes of two holes is 9μm. The diameters of the holes are 4.467mm and 4.461mm respectively. The reasons of measurement error are also analyzed. Theory analyses and experiment show that it is feasible to measure the geometric sizes and roundness error of roller chain by this method, which is both efficient and practicable.
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