3D cold pressure welded components – From the bonding mechanisms to the production of high strength joints

Abstract

In this work, a comprehensive analysis of the bonding mechanism involved in the formation of highly stable cold pressure welded aluminum‐steel components is presented. After identification of relevant process steps to realize bonding the process is modified. Focusing on surface preparation methods, systematic manipulations are employed to identify the relevant parameters promoting the bond formation. The analysis is carried out by tensile stress testing of micro and macro samples as well as high resolution imaging of the joint zone. The results are enables in a deeper understanding of the bonding mechanism.