3D Print with Salt

Abstract

Sustainable materials and additive manufacturing have the potential to increase material efficiency and minimize waste in the building process. One of the most promising materials is salt (sodium chloride). It is highly available as a residue of desalination and potash production processes and attracts attention due to its material properties (storage of humidity and heat). This research presents an investigation and evaluation of using salt as an alternative material in additive manufacturing. Thus, the focus of the study was on small-scale 3D printing with paste extrusion. Experimental studies of different salt mixtures with different binders, printing properties and other parameters were analyzed in three stages. In the first phase (P1) the mixing ratio of salt and potential binders (clay, gypsum, cement and starch) was defined; in the phase two (P2) the most promising mixture was selected, modified by additives and investigated by 3D image scan measurements; and in the last third phase (P3) the potential applications of salt in additive manufacturing were presented. As the research shows, the salt in material extrusion processes can substitute the main material by up to 70%, is successfully manipulated with different additives (to improve the workability of the printing mortar) and is highly dependent on the printer`s settings. For future full-scale 3D printing with salt many steps still have to be taken. However, incorporating salt in additive manufacturing showed a potential of saving material resources, addressing environmental issues and initiating new construction processes.