3D printing ceramic cores for investment casting of turbine blades, using LCD screen printers: The mixture design and characterisation

Ozkan, Basar; Sameni, Farzaneh; Bianchi, Floriana; Zarezadeh, Hanifeh; Karmel, Sarah; Engstrøm, Daniel S.; Sabet, Ehsan

doi:10.1016/j.jeurceramsoc.2021.10.043

Cited by 46 publications

(29 citation statements)

References 51 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…In a work by Rodríguez et al, fuel cell components have been manufactured using yttria-stabilized zirconia-based feedstock [155]. High melting point, working temperature, and lightweight with excellent mechanical properties allow ceramic parts for myriad applications [111,156,157].…”

Section: Applicationsmentioning

confidence: 99%

Additive manufacturing by digital light processing: a review

et al. 2022

View full text Add to dashboard Cite

Additive manufacturing is a layer-by-layer strategy enabling the advanced design and fabrication of complex 3D objects and structures, overcoming geometry limitations and reducing waste production compared to conventional technologies. Among various additive manufacturing technologies, digital light processing (DLP), is an additive manufacturing technology used to print photopolymer parts, using a projected light source to cure an entire layer at once. Initially developed for pure resins, recent advances have demonstrated the potential of DLP in the polymerization of ceramic and metal-loaded suspensions, enabling the fabrication of ceramic and metal components after proper debinding and sintering. Such flexibility increases the potential of DLP for different applications, ranging from dental implants and bone scaffolds to smart biomaterials for soft robotics, smart wearables, and microfluidic devices. The review provides an overview of DLP technology and its recent advances; specifically, the review covers the photopolymer properties, the ceramic and metallic feedstock preparation, and the light-matter interaction mechanism underpinning the printing and post-processing steps. Finally, a description of the current application is provided and complemented with future perspectives.

show abstract

Section: Applicationsmentioning

confidence: 99%

Additive manufacturing by digital light processing: a review

et al. 2022

View full text Add to dashboard Cite

show abstract

“…The compositions of the binder mixtures used in this study were based on the results in [19,20]. The excipients of the two developed monomer blends are summarised in Table 4, where properties and labelled names for each binder mixture are given.…”

Section: Materials Preparationsmentioning

confidence: 99%

“…The density of the powder mixture is provided by the manufacturer, and further verification was made to calculate the density of the powder mixture by using the Archimedes principle after air quenching which was in good agreement with the supplier's data along with a standard deviation of around 0.1. The optimum amount of dispersant is 3 mg per square meter of ceramic powder (EB01) surface area [20]. The equation Eq.…”

Section: Materials Preparationsmentioning

confidence: 99%

“…In both processes, the light projects in form of a 2D image to cure the binder plane-by-plane. LCD technology has quickly gained popularity, since they offer a fast and cost-efficient alternative to other VPP systems [19,20]. Although the use of DLP in ceramics AM has been widely explored in most recent literature [16,[21][22][23][24][25], no study demonstrated the feasibility of printing a commercial ceramic core with more complex design features using mainstream commercial LCD screen-based printers.…”

Section: Introductionmentioning

confidence: 99%

“…Previous studies demonstrated that reducing the overall viscosity of ceramic inks and increasing the reactivity of the photocurable (meth) acrylate monomers (binder mixtures) enhances the mechanical property of the green bodies (printed part prior debinding and sintering) [19,20]. However, the print temperature, as one of the process parameters, can also play a significant role, because the viscosity of the ceramic suspension decreases with the increase of temperature and can be regarded as an alternative solution to modify the rheology of the mixtures during the printing process.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Hot ceramic lithography of silica-based ceramic cores: The effect of process temperature on vat-photopolymierisation

Ozkan

Sameni

Goulas

et al. 2022

Additive Manufacturing

View full text Add to dashboard Cite

Design and characterization of electroactive gelatin methacrylate hydrogel incorporated with gold nanoparticles empowered with parahydroxybenzaldehyde and curcumin for advanced tissue engineering applications

Barabadi,

Bahmani,

Jalalimonfared

et al. 2024

J Mater Sci: Mater Med

View full text Add to dashboard Cite

Electroconductive polymers are the materials of interest for the fabrication of electro-conductive tissues. Metal ions through the redox systems offer polymers with electrical conductivity. In this study, we processed a gelatin methacrylate (GelMA) network with gold nanoparticles (GNPs) through a redox system with parahydroxybenzaldehyde (PHB) or curcumin to enhance its electrical conductivity. Induction of the redox system with both PHB and curcumin into the GelMA, introduced some new functional groups into the polymeric network, as it has been confirmed by H-NMR and FTIR. These new bonds resulted in higher electro-conductivity when GNPs were added to the polymer. Higher electroactivity was achieved by PHB compared to the curcumin-induced redox system, and the addition of GNPs without redox system induction showed the lowest electroactivity. MTT was used to evaluate the biocompatibility of the resultant polymers, and the PHB-treated hydrogels showed higher proliferative effects on the cells. The findings of this study suggest that the introduction of a redox system by PHB in the GelMA network along with GNPs can contribute to the electrochemical properties of the material. This electroactivity can be advantageous for tissue engineering of electro-conductive tissues like cardiac and nervous tissues. Graphical Abstract

show abstract

3D printing ceramic cores for investment casting of turbine blades, using LCD screen printers: The mixture design and characterisation

Cited by 46 publications

References 51 publications

Additive manufacturing by digital light processing: a review

Additive manufacturing by digital light processing: a review

Hot ceramic lithography of silica-based ceramic cores: The effect of process temperature on vat-photopolymierisation

Design and characterization of electroactive gelatin methacrylate hydrogel incorporated with gold nanoparticles empowered with parahydroxybenzaldehyde and curcumin for advanced tissue engineering applications

Contact Info

Product

Resources

About