A sustainable
alternative to the century-old Duff reaction was
developed by adopting a solid-phase mechanochemical route. A series
of mono-formyl electron-rich arenes were prepared in high yields in
silica as the solid reaction media using a combination of hexamethylenetetramine
(HMTA) as the formyl source and a small amount of H2SO4 in a mixer mill. The use of toxic, costly, and low-boiling
trifluoroacetic acid was avoided in the new mold of the mechanochemical
Duff reaction. The mono-formyl phenols were obtained with exclusive ortho-selectivity, whereas unprecedented para-formylation was observed for other electron-rich aromatics. By controlling
the stoichiometry of HMTA, the method offers easy access to di-formylated
phenols as well. The scalability of the reaction was validated with
selected substrates at the gram-scale level. In a case study, a mechanochemical
tandem reaction was explored in the synthesis of a rhodol derivative.
The solvent-free, metal-free mild method of formylation, with the
absence of tedious work-up steps and shorter reaction times using
an inexpensive mineral acid, is a sustainable alternative to the available
methods for aromatic formylation.