IntroductionGas migration in low-permeability buffer materials is a crucial aspect of nuclear waste disposal. This study focuses on Gaomiaozi bentonite to investigate its behavior under various conditions.MethodsWe developed a coupled hydro-mechanical model that incorporates damage mechanisms in bentonite under flexible boundary conditions. Utilizing the elastic theory of porous media, gas pressure was integrated into the soil's constitutive equation. The model accounted for damage effects on the elastic modulus and permeability, with damage variables defined by the Galileo and Coulomb–Mohr criteria. We conducted numerical simulations of the seepage and stress fields using COMSOL and MATLAB. Gas breakthrough tests were also performed on bentonite samples under controlled conditions.ResultsThe permeability obtained from gas breakthrough tests and numerical simulations was within a 10% error margin. The experimentally measured gas breakthrough pressure aligned closely with the predicted values, validating the model's applicability.DiscussionAnalysis revealed that increased dry density under flexible boundaries reduced the damage area and influenced gas breakthrough pressure. Specifically, at dry densities of 1.4 g/cm³, 1.6 g/cm³, and 1.7 g/cm³, the corresponding gas breakthrough pressures were 5.0 MPa, 6.0 MPa, and 6.5 MPa, respectively. At a dry density of 1.8 g/cm³ and an injection pressure of 10.0 MPa, no continuous seepage channels formed, indicating no gas breakthrough. This phenomenon is attributed to the greater tensile and compressive strengths associated with higher dry densities, which render the material less susceptible to damage from external forces.