A Feature of the Horizontal Directional Solidification (HDS) Method Affects the Microstructure of Al2O3/YAG Eutectic Ceramics

Abstract

The solidification processes of two compositions, hypereutectic (21.0 mol% Y2O3–79.0 mol% Al2O3) and eutectic (18.5 mol% Y2O3–81.5 mol% Al2O3), were used via the horizontal directional solidification (HDS) method to produce two ingots with dimensions of 317 × 220 × 35 mm and 210 × 180 × 35 mm, respectively. The first ingot was heterogeneous and characterized by a two-layer structure with an expressed horizontal boundary, which is parallel to the solidification direction (an experimental fact observed for the first time), separating eutectic-type ceramics in the upper layer from the lower one containing the YAG dendrites. Considering the heat transfer feature characteristic of the HDS method and its action during the solidification of materials scattering thermal radiation, an explanation of the occurrence of such structure has been proposed. On this basis, the solidification parameters of the second ingot, providing its homogeneous structure, were selected. Characterization of the crystallographic texture and microstructure of both ingots revealed the advantage of the second solidification processing conditions.