A new approach for local cutting force modeling enabling the transfer between different milling conditions and tool geometries

Hilligardt, Andreas; Böhland, Felicitas; Klose, Jan; Gerstenmeyer, Michael; Schulze, Volker

doi:10.1016/j.procir.2021.09.024

Cited by 6 publications

(2 citation statements)

References 13 publications

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“…Für die software-definierten Wertstromprozesssysteme werden Ansätze der Wertstromkinematiken [15] weiter gedacht, um Hardware durch Modularität flexibler zu gestalten. Weitere Forschungsinhalte sind zum Beispiel die Integration von Prozesssimulation [16] in einen automatisierten Auslegungs-und Konfigurationsprozess der Maschine oder die Entwicklung eines Multisensor-Multiprozess-Endeffektors [17]. Zur Realisierung verschiedener Prozesse wurden in einem ersten Schritt Prozessmodule für die Laser-und Fräsbearbeitung sowie den 3D-Druck entwickelt.…”

Section: Laser-modulunclassified

MoNA – Die modulare Werkzeugmaschine/MoNA – The modular machine tool – An open research platform

Dietrich,

Jud,

Kurth

et al. 2024

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Die Herstellung individualisierter Produkte in geringen Stückzahlen kombiniert mit kurzen Innovationszyklen stellt die Produktionstechnik vor Herausforderungen. Rekonfigurierbare Fertigungsanlagen mit flexibler Funktionalität und Technologie können Teil der Lösung sein. Ein neuartiges Konzept für eine modulare Werkzeugmaschine umfasst austauschbare Prozessmodule und eine flexible Steuerung. Die Anlage wird für Forschung auf den Gebieten der Steuerungs-, Regelungs- und Maschinentechnik genutzt.

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Section: Laser-modulunclassified

MoNA – Die modulare Werkzeugmaschine/MoNA – The modular machine tool – An open research platform

Dietrich,

Jud,

Kurth

et al. 2024

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“…Hilligardt et al 12 investigated the effect of variable cutting conditions on cutting forces in high performance machining of AISI 5115 material. The tension of the tool was calculated by performing regression modeling for each component of the forces acting on the tool.…”

Section: Introductionmentioning

confidence: 99%

Prediction of tool deflection using image processing in ball-end milling

Özdemir

Bahçe

2022

Proceedings of the Institution of Mechanical Engineers, Part B:

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In milling, some of the factors that contribute to the poor quality of products are the cutting forces. Depending on the machining parameters, the cutting forces may significantly affect the tool being used in the machining process. Tool deflection can be modeled as bending deformation. Tool deflection causes poor surface quality, geometrical and dimensional errors. For this reason, it must be addressed during milling and reduced by changing the machining parameters. In the determination of tool deflection, force-based analytical and finite element methods (FEM) and sensor measurement methods are widely used. These technologies have drawbacks such as not being able to obtain fast data, being expensive, demanding precise control, and requiring continual calibration. This study aims to determine the deflection of the tool by image processing dependent on the tool/material pair and machining parameters in the milling process. For this purpose, the AL7075 material with a free-form surface was machined on a CNC milling machine. A mathematical equation is proposed to estimate the tool deflection based on the image processing results. The method has shown that tool deviation can be detected more quickly and simply by image processing.

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Non-Circular-Rotary-Turning process for manufacturing parts with non-circular contours

Arndt,

Schulze

2024

CIRP Annals

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A new approach for local cutting force modeling enabling the transfer between different milling conditions and tool geometries

Cited by 6 publications

References 13 publications

MoNA – Die modulare Werkzeugmaschine/MoNA – The modular machine tool – An open research platform

MoNA – Die modulare Werkzeugmaschine/MoNA – The modular machine tool – An open research platform

Prediction of tool deflection using image processing in ball-end milling

Non-Circular-Rotary-Turning process for manufacturing parts with non-circular contours

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