Acrylic/alkyd
hybrid latexes offer the potential to obtain hard
films from waterborne polymer dispersions without using coalescing
agents. However, despite being widely used commercially, the curing
process of the alkyd resin used in such formulations, and its influence
on the final film morphology, remain poorly understood. In this work,
we explore the curing process and its influence on film morphology
in alkyd/acrylic hybrid latexes by nanomechanical mapping of the film
during curing. It is shown that, although acrylic domains aid oxygen
diffusion and facilitate curing, the rate of curing was substantially
lower in the interior. Nevertheless, homogeneous curing was achieved
at long times. The role of primary and secondary catalysts in the
process is also explored, finding that the variation of the rate of
curing of the alkyd plays an influential role in the development of
film structure due to phase migration of the two polymers as curing
progresses. It is hoped this work goes some way to unraveling the
mystery behind the curing process in acrylic/alkyd hybrid latex films.