Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System

Abstract

Polishing force is one of the key process parameters in the polishing process of blisk blades, and its control accuracy will affect the surface quality and processing accuracy of the workpiece. The contact mechanism between the polishing surface and flap wheel was analyzed, and the calculation model of the polishing force and nonlinear dynamic model of the polishing force control system was established. Considering the influence of friction characteristics, parameter perturbation, and nonlinear dead zone on the control accuracy of the polishing force system, an adaptive fuzzy sliding mode controller (AFSMC) was designed. AFSMC uses a fuzzy system to adaptively approximate the nonlinear function terms in the sliding mode control law, adopts an exponential approach law in the switching control part of the sliding mode control (SMC), and designs the adaptive law for adjustable parameters in the fuzzy system based on the Lyapunov Theorem. Simulation and experimental results show that the designed AFSMC has a fast dynamic response, strong anti-interference ability, and high control accuracy, and it can reduce SMC high-frequency chatter. Polishing experiments show that compared with traditional PID, AFSMC can improve the form and position accuracy of the blade by 42% and reduce the surface roughness by 50%.