Adaptive honeycomb based on additive manufacturing: research on generation algorithm and mechanical characteristics

Abstract

In order to solve the problems of low efficiency and complex process in the current generation algorithm and process verification of hexagonal honeycomb structures for complex spatial shapes and arbitrarily curved surfaces, this paper proposes an adaptive hexagonal grid calculation method based on the intracellular splitting iteration method for the first time. This method can better adapt to the complex spatial shape and arbitrary curved surface structure in the three-dimensional space, and it can also achieve the purpose of enhancing the mechanical performance while maintaining the lightweight structure. According to the principle of the above algorithm, different structural models including honeycomb cells are calculated and generated. 316L Stainless Steel material and Selective Laser Melting additive manufacturing processes are also used for printing actual samples. The printed samples are mechanically compressed.According to the results of the compression curve, the critical yield force of the honeycomb grid parts with iteration is higher than that of the homogeneous honeycomb grid parts, and the value is basically greater than 30%-40%. Finally, the energy absorption efficiency can be increased by more than 20% according to the compression characteristics of the adaptive iterative honeycomb analyzed.