Advancements in Battery Cell Finalization: Insights from an Expert Survey and Prospects for Process Optimization

Abstract

Battery cell finalization is a crucial process chain in battery manufacturing, contributing to a significant share of CAPEX and OPEX. Thus, there is a high cost-saving potential by improving the process chain. This research paper investigates various crucial facets of the cell finalization process in battery cell production through an expert survey. These include investment cost allocation, potential cost savings in sub-processes, reject generation, early detection of faulty cells, quality measurement techniques, and the utilization of inline data for early quality determination and real-time process control during the formation process. A solution approach for the implementation of electrochemical impedance spectroscopy for inline early quality determination is given. The results yield valuable insights for optimizing the formation process and enhancing product quality.