Analysis of Methods for Obtaining Wire Products, Advantages of Technological Processes at Radial Shear Mills

Abstract

The production of wire products sets high demands in the field of assortment, quality, flexibility of technologies, efficiency and cost-effectiveness, as well as full automation of processes. This article is aimed at analyzing existing methods and identifying the most promising approach to the production of wire products among innovative highly efficient technological processes for the manufacture of rods and wire. The research is aimed at a highly specialized subject area sufficient for full coverage and disclosure of the objectives of this article. Within the framework of the article, a comparative analysis of the most effective modern technological processes for producing wire products is carried out. The authors' conclusions indicate that modern methods of producing wire products of various diameters through rolling processes (for example, on radial shear mills) often represent the most economically justified process. A significant advantage of this process is the possibility of obtaining high-quality wire products corresponding to the required dimensions, with minimal tolerances. To verify this conclusion, at this time, a radial shear mill was created on the basis of KazNRTU named after K.Satpayev, the main novelty of which is the location of the rolls. A number of practical experiments were carried out on the created radial shear mill to attract an aluminum rod of the alloy 6082 grade.