Application of TPM indicators for analyzing work time of machines used in the pressure die casting

Borkowski, Stanisław; Czajkowska, Agnieszka; Stasiak-Betlejewska, Renata; Borade, Atul B.

doi:10.1007/s40092-014-0055-9

Cited by 8 publications

(4 citation statements)

References 6 publications

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“…AND SIX BIG LOSSES OEE (Overall Equipment Effectiveness) is a metric that is at the core for measuring manufacturing productivity in TPM [18], [19]. It identifies the percentage of planned manufacturing time that is used for actual production.…”

Section: Ii1v Overall Equipment Effectiveness (Oee)mentioning

confidence: 99%

Framework for total productive maintenance for an SME

Gwangwava

Baile

Dikgale

et al. 2021

ITEGAM- Journal of Engineering and Technology for Industrial Applications (ITEGAM-JETIA)

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Total Productive Maintenance (TPM) is a worldwide maintenance program for plant equipment and machinery. It is a proactive maintenance that optimizes Overall Equipment Effectiveness (OEE) to get rid of the six (6) big losses. The research was inspired by observations made over a six (6) months period at Company X, a Small and Medium Enterprise (SME). Observations made were that the SME produced a lot of defective items, some requiring reworks, the SME had poor maintenance plans, poor relationship between departments, resulting in low morale of workers, frequent breakdowns of machines, as well as low production rate. The main objective of the research was to design a framework that would identify and address the aforementioned problems, resulting in an optimized OEE rate. The research data was obtained through various methodologies, including observation, questionnaire as well as interviews among the company employees -technicians, operators, and maintenance engineers. The data was analysed using Microsoft excel performance dashboards as well as TPM templates. Based on the findings, a framework was designed and developed that sought to address the aforementioned problems at the company. The study improved the OEE of machines and processes through the implementation of TPM approach at Company X.

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Section: Ii1v Overall Equipment Effectiveness (Oee)mentioning

confidence: 99%

Framework for total productive maintenance for an SME

Gwangwava

Baile

Dikgale

et al. 2021

ITEGAM- Journal of Engineering and Technology for Industrial Applications (ITEGAM-JETIA)

View full text Add to dashboard Cite

show abstract

“…In short, OEE is determined according to the equipment (i.e., machine) used in a production process to identify its availability, quality and performance contributions. The possible relationship among indicators has also been considered [31]. As the definition where efficiency is doing the right things and effectiveness is about doing things right; some works focus on measuring the efficiency rather than effectiveness [32].…”

Section: Overall Equipment Effectiveness On Transportationmentioning

confidence: 99%

Overall Bike Effectiveness as a Sustainability Metric for Bike Sharing Systems

Yahya

2017

Sustainability

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Bike sharing systems (BSS) have been widely accepted as an urban transport scheme in many cities around the world. The concept is recently expanded and followed by many cities to offer citizen a "green" and flexible transportation scheme in urban areas. Many works focus on the issues of bike availability while the bike performance, i.e., life cycle issues and its sustainability, for better management has been abandoned. As a consequence, mismanagement of BSS would lead to cost inefficiency and, the worst case, end with operation termination. This study proposes a design science approach by developing an Overall Bike Effectiveness (OBE) framework. By incorporating the concept of overall equipment analysis (OEE), the proposed framework is used to measure the bike utilization. Accordingly, the OBE is extended into Theoretical OBE to measure the sustainability of the early-stage of BSS. The framework has been verified and evaluated using a real dataset of BSS. The proposed method provides valuable results for benchmarking, life cycle analysis, system expansion and strategy planning toward sustainability. The paper concludes with a discussion to show the impact of the proposed approach into the real practices of BSS including an outlook toward sustainability of BSS.

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“…In general, OEE is determined according to each machine used in a production process to identify its availability, quality and performance contributions and to observe the possible relationships between the different parameters of influence, as seen in Borkowski et al [26]. The OEE has been applied as a measurement tool and decision-making aid for improving productivity by improving equipment [27], and its utility as an indicator in the aerospace industry has been demonstrated [28].…”

Section: Overall Equipment Effectiveness and Environmental Impactmentioning

confidence: 99%

Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System

2015

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This paper presents a new metric for describing the sustainability improvements achieved, relative to the company's initial situation, after implementing a lean and green manufacturing system. The final value of this metric is identified as the Overall Environmental Equipment Effectiveness (OEEE), which is used to analyze the evolution between two identified states of the Overall Equipment Effectiveness (OEE) and the sustainability together, and references, globally and individually, the production steps. The OEE is a known measure of equipment utilization, which includes the availability, quality and performance of each production step, In addition to these factors, the OEEE incorporates the concept of sustainability based on the calculated environmental impact of the complete product life cycle. Action research based on the different manufacturing processes of a tube fabrication company is conducted to assess the potential impact of this new indicator. The case study demonstrates the compatibility between green and lean manufacturing, using a common metric. The OEEE allows sustainability to be integrated into business decisions, and compares the environmental impact of two states, by identifying the improvements undertaken within the company's processes.

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Application of TPM indicators for analyzing work time of machines used in the pressure die casting

Cited by 8 publications

References 6 publications

Framework for total productive maintenance for an SME

Framework for total productive maintenance for an SME

Overall Bike Effectiveness as a Sustainability Metric for Bike Sharing Systems

Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System

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