Contemporary studies on exploration of waste to eco-friendly approach of biodiesel catalysis have attracted much attention. This study produce a heterogeneous catalysts with high activity from Carbide slag and waste Aluminum foil digested in Conc. HCl(aq) calcined at high temperatures. The produced catalyst applied in Insitu transesterification with castor bean seed possess enormous potential towards developing an economical and ecological sound biodiesel generation. The catalyst was characterized using FT-IR, SEM and X-ray diffraction (XRD), methods. Optimization of the reaction variables was carried out using respond Surface Methodology (RSM) Box-Behnken experimental designs. The empirical model obtained expresses the relationship between the biodiesel and the statistical significant reaction variables (R 2 = 90.15%).The conversion of 97.68% was achieved under the optimum reaction conditions of 1.5g. wt of CS-AlCl3 (aq), (1:9) of seed to methanol ratio, 1hrs of reaction time and 40℃ of temperature. The biodiesel produced were characterized using FTIR and GC-MS. The study is an earliest effort to generate low-cost, eco-friendly, effective and reusable catalyst from waste aluminium foil and carbide slag for biodiesel production.