1984
DOI: 10.1111/j.1151-2916.1984.tb19612.x
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Causes and Effects of Fe‐Bearing Inclusions in Sintered Si3N4

Abstract: Iron is shown to increase the tendency for Si3N4 to decompose by formation of stable Fe-Si alloys. The decomposition reaction is temperature-and pressuresensitive, with increasing temperatures causing greater reaction. The liquid Fe-Si alloy produced at elevated temperatures solidifies on cooling and results in metallic inclusions that act as flaws and thus mechanical failure origins.

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Cited by 25 publications
(8 citation statements)
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“…This high value was attributed to a mixed control for the reaction, the ceramic decomposition and the diffusion in the metal. The values found in the present work are higher than the activation energy for Si diffusion in α-Fe (240kJmol -1 ) [22], but closer to 400kJmol -1 , a value reported for the Si 3 N 4 densification kinetics [24] and for the Si-N bond energy [25]. This is a first indication that the ceramic decomposition, dissolution and diffusion in the intergranular glassy phase are among the slowest steps of the overall reaction kinetics.…”
Section: Resultssupporting
confidence: 77%
“…This high value was attributed to a mixed control for the reaction, the ceramic decomposition and the diffusion in the metal. The values found in the present work are higher than the activation energy for Si diffusion in α-Fe (240kJmol -1 ) [22], but closer to 400kJmol -1 , a value reported for the Si 3 N 4 densification kinetics [24] and for the Si-N bond energy [25]. This is a first indication that the ceramic decomposition, dissolution and diffusion in the intergranular glassy phase are among the slowest steps of the overall reaction kinetics.…”
Section: Resultssupporting
confidence: 77%
“…Therefore, possessing low density and excellent thermomechanical properties, ceramics materials provide a means for producing heat engines with very efficiency ceiling far above what is presently possible with today's super alloys. Silicon nitride (Si 3 N 4 ), has received considerable attention due to its high decomposition temperature (approximately 1880 • C) as well as excellent creep properties [3,52,53]. Today, commercially available Si 3 N 4 powders are prepared by means of various routes, already in use for production on a technical scale because these powders are the starting point for dense materials, namely:…”
Section: Manufacture Of Silicon Nitride Powdersmentioning
confidence: 99%
“…during densification) between the Si 3 N 4 and any Fe, which may be present, from grinding or compounding or injection molding processes. The propensity to form a range of Fe silicides during this reaction leaves large metallic Fe-Si chunks in the matrix, as well as high-pressure gaseous nitrogen bubbles, which act as strength limiters (Pasto, 1984).…”
Section: Shape Makingmentioning
confidence: 99%