Characterization of high-performance composite bricks fabricated from recycled HDPE/PS blends and brick powder

Abstract

This study explores the feasibility and benefits of utilizing plastic waste in the production of construction materials, specifically composite bricks. The escalating accumulation of plastic waste poses significant environmental challenges, which necessitates innovative approaches for recycling and re-utilization to mitigate pollution and reduce landfill use. Our research focuses on the synthesis of bricks by incorporating high-density polyethylene (HDPE) and polystyrene (PS) with sand brick powder, utilizing a compatibilizer (SBS-g-MA) to enhance interfacial adhesion and mechanical integrity.
The experimental methodology involved the preparation of composite materials through melt mixing, followed by molding to form brick specimens. These were analyzed for their mechanical properties, including tensile strength, Young's modulus, and elongation at break, as well as thermal properties such as degradation temperature and crystallization behavior.
Results showed that the inclusion of sand brick powder significantly enhances the thermal stability of the composites, as evidenced by the higher degradation temperatures observed. Specifically, the degradation temperature increased from 300.59°C in pure HDPE/PS blends to 420.39°C in composites with 7% brick powder, suggesting the formation of a protective barrier against thermal decomposition. Moreover, mechanical testing revealed that composites with up to 7% brick powder exhibited improved tensile strength and Young's modulus compared to pure polymer blends.