Closed-die Forging Technology and Numerical Simulation of Aluminum Alloy Connecting Rod

Abstract

In order to improve quality and reveal the law of precision forging, closed-die forging technology is used in this paper to conduct a numerical analysis of the forming process of aluminum alloy connecting rod by the DEFORM software. Forming effects under different loading modes were acquired, and forming process, blank flow characteristics, stress-strain distribution and load-stroke curve characteristics were analyzed. Study results indicate that the forming effect under the loading mode featuring first movement of lateral punch and then movement of upper and lower punches is good with high quality forge piece and no defect, the closed-die forging technology of aluminum alloy connecting rod is reasonable and feasible. Under a certain deformation velocity and deformation mode, aluminum alloy connecting rod forming load firstly reduces and then increases, the forming load is in direct proportion to deformation velocity. When the forming process is finished, forming load reaches 130T, it accords with the production practice. The study results provide a certain reference for guiding the formulation of closed-die forging production technology of aluminum alloy connecting rods.

High-temperature Rheological Behavior and Numerical Simulation Technology for 6061 Aluminum Alloy Connecting Rods

“…However, the author hardly discussed the mechanism of closed forging. Zhang [10] discussed the forging technology for the aluminum alloy connecting rods of bikes on the basis of the open forging method and determined a reasonable forging process. However, the material utilization of open forging was low.…”