Corrosion resistance phosphate coating formed by steam assisted curing on cast Al Si alloy

Huang, Xianfu; Wang, Deyang; Dong, Yong

doi:10.1016/j.surfcoat.2019.125242

Cited by 12 publications

(5 citation statements)

References 35 publications

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“…As a general rule, the larger jZj at low frequencies, the better corrosion resistance. [19] According to Figure 8b, the amount of jZj at low frequencies is higher for the amorphous AlPO 4 -T A B L E 2 Fitting results of impedance spectra for corrosion of uncoated and AlPO 4 -coated SS 304 in 3.5 wt.% NaCl solution.…”

Section: Methodsmentioning

confidence: 99%

“…This shows that the amorphous AlPO 4 coating has behaved as a protective layer and protected the substrate against the aggressive chloride ions. [18,19] On the other hand, the slight slope of the anodic curve of the bare substrate indicates a quasipassive behavior. Reversely, the anodic curve of the amorphous AlPO 4 coating presents passive behavior, which could be attributed to its amorphous structure.…”

Section: Methodsmentioning

confidence: 99%

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Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres

Sayyedan

Taghipour

Ghasemizadeh

2023

J Chinese Chemical Soc

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The objective of the present study was to introduce a cost‐effective and environmentally friendly coating to improve the corrosion resistance of the structures located in salt water. The coating solution, based on amorphous aluminum phosphate composition, was synthesized by sol–gel process and applied to AISI 304 stainless steel by dip coating technique. X‐ray diffraction, scanning electron microscopy, and energy dispersive X‐ray spectroscopy analyses were employed to investigate the phase composition and morphology of the coating. Corrosion behavior of the uncoated and coated samples was investigated using standard salt spray test, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Salt spray test results for the bare substrate revealed a corrosion rate of six‐time greater than that of the coated surface after 168 hr exposure time. Electrochemical test results declared that the amorphous AlPO4 coating decreased the corrosion current density of the AISI 304 stainless steel by 10 orders of magnitude. Furthermore, according to the corresponding EIS measurements, the coated surface exhibited a superior anti‐corrosion performance than uncoated sample. Overall, the results declared that the amorphous AlPO4 coating could be a good choice for surface protection of stainless steel against electrochemical corrosion in salty environments.

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Section: Methodsmentioning

confidence: 99%

Section: Methodsmentioning

confidence: 99%

Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres

Sayyedan

Taghipour

Ghasemizadeh

2023

J Chinese Chemical Soc

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“…To better illustrate the polymerization-based curing process of the adhesive, the infrared spectra of four adhesives curing at room temperature for different times are performed and shown in Fig. S2 [51,52]. As the curing time at room temperature increases, the absorption peak intensities of bonds such as P-O, Al-O, Zr-O, and -OH show a decreasing trend.…”

Section: J U S T a C C E P T E Dmentioning

confidence: 99%

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Liu,

Wan,

Xiao

et al. 2024

Journal of Advanced Ceramics

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High-temperature-resistant adhesive is a critical material in the aerospace field. The zirconium-modified aluminum phosphate-based adhesive developed in this work had the advantage of adjustable thermal expansibility, achieving a high matching of CTE with alumina. The introduction of zirconium can significantly improve the thermal stability of the adhesive matrix, and the Zr/Al ratio substantially affects the various reaction processes inside the adhesive, especially the types of zirconium-containing compounds. Only when the mass ratio of zirconium hydroxide to aluminum hydroxide was 3:7, most of the zirconium-containing compounds in A7Z3 adhesive were ZrO2, which was the key reason it had the highest CTE. The room-temperature bonding strength of A7Z3 after heat treatment at 1500℃ reached 67.2 MPa. After pre-treatment at 1500℃, the hightemperature bonding strength of A7Z3 was above 50 MPa in the range of RT-1000℃. After 40 thermal cycles between RT and 1500℃, the bonding strength still reached 10 MPa. Physical bonding worked at temperatures below 1000℃, while chemical bonding dominated above 1000℃ based on the generation of Al5BO9 and mullite on the interfaces.

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“…Indeed, nano-phosphate materials are essential components in nanocomposite epoxy coatings due to their ability to recover the epoxy damages because of the corrosive solution 17 – 19 . However, we noted that there are very few works on the influence of phosphates materials on the anti-corrosion properties of the coating.…”

Section: Introductionmentioning

confidence: 99%

Design new epoxy nanocomposite coatings based on metal vanadium oxy-phosphate M0.5VOPO4 for anti-corrosion applications

Deyab

Bali

Mohsen

et al. 2021

Sci Rep

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Epoxy nanocomposite coatings are an essential way to protect petroleum storage tanks from corrosion. For this purpose, the new nanocomposite epoxy coatings (P-M/epoxy composites) have been successfully designed. The P-M/epoxy composites are based on the metal vanadium oxy-phosphate M0.5VOPO4 (where M = Mg, Ni, and Zn). The function of P-M/epoxy composites as anti-corrosion coatings was explored using electrochemical and mechanical tests. Using electrochemical impedance spectroscopy (EIS), it has been noticed that the pore resistance and polarization resistance of the P-M/epoxy composites remain higher as compared to the neat epoxy. The P-M/epoxy composites have the greatest impact on the cathodic dis-bonded area and water absorption. Besides, P-M/epoxy composites exhibit a very high order of mechanical properties. Further, Mg0.5VOPO4 has the greatest effect on the anti-corrosion properties of epoxy coating followed by Zn0.5VOPO4 and Ni0.5VOPO4. All these properties lead to developing effective anti-corrosion coatings. Thus, the net result from this research work is highly promising and provides a potential for future works on the anti-corrosion coating.

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Corrosion resistance phosphate coating formed by steam assisted curing on cast Al Si alloy

Cited by 12 publications

References 35 publications

Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres

Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Design new epoxy nanocomposite coatings based on metal vanadium oxy-phosphate M0.5VOPO4 for anti-corrosion applications

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Corrosion resistance phosphate coating formed by steam assisted curing on cast Al Si alloy

Cited by 12 publications

References 35 publications

Corrosion resistance of amorphous AlPO4 coating in salty atmospheres

Corrosion resistance of amorphous AlPO4 coating in salty atmospheres

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Design new epoxy nanocomposite coatings based on metal vanadium oxy-phosphate M0.5VOPO4 for anti-corrosion applications

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Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres

Corrosion resistance of amorphous AlPO₄ coating in salty atmospheres