Microstructural variations have a strong influence on the load transfer capacity of the high-performance polymeric fibers, which is also reflected in their ballistic property changes. The focus of the present study is to investigate thermally induced microstructural changes and their reflection on the mechanical properties and theoretical ballistic limit of poly ( p-phenylene terephthalamide) fibers by a correlation. From the quantitative analysis of XRD, thermally induced changes in unit cell a-dimension show profound sensitivity in affecting the tenacity and modulus of the fibers. Based on the physicochemical changes in FTIR and FESEM analysis, significant surface deterioration and changes in the chemical network are observed. However, dimensional variations of the crystal structure along a-direction show a stronger influence than the chemical and morphological changes, reflecting sigmoidal responses with tenacity, modulus and theoretical V50 by correlations. As an effect of unit cell dimensional variation, changes in crystallinity are resulted and lead to the loss in theoretical ballistic limit of the fibers by following first-order kinetics. Lastly, angular separation and (200) orientation angle are determined to build a global correlation with modulus and theoretical ballistic limit for quickly decoding macro-changes in terms of micro-properties. The given correlations can help to identify crystallographic transformations upon other induction techniques and view their effect on mechanical and ballistic parameters. In addition, the given approach can be extended for different ballistic materials under any environmental conditions.