Customizing the mechanical properties of additively manufactured metallic meta grain structure with sheet-based gyroid architecture

Abstract

The use of cellular structures has led to unprecedented outcomes in various fields involving optical and mechanical cloaking, negative thermal expansion, and a negative Poisson’s ratio. The unique characteristics of periodic cellular structures primarily originate from the interconnectivity, periodicity, and unique design of the unit cells. However, the periodicity often induces unfavorable mechanical behaviors such as a “post-yielding collapse”, and the mechanical performance is often limited by the design of the unit cells. Therefore, we propose a novel structure called a meta grain structure (MGS), which is inspired by a polycrystalline structure, to enhance flexibility in design and mechanical reliability. A total of 138 different MGSs were built and tested numerically, and the correlations between the design parameters (e.g., the relative density) and mechanical properties of the MGSs were rigorously analyzed. A systematic design methodology was developed to obtain the optimal design of the MGS with the target Young’s modulus. This methodology makes it possible to build a unique structure that offers various design options and overcomes the current limitations of cellular structures. Furthermore, a systematic inverse design methodology makes it possible to produce an MGS that satisfies the required mechanical performance.

Uniform and graded bio-inspired gyroid lattice: Effects of post-curing and print orientation on mechanical property

“…For this reason, work on a gyroid lattice structure and its parametric optimization has been extensively explored in reference to fabrication advancements, minimal weight architecture, mechanical assessment, and structural stability. [4][5][6] Lattice structures, description, and mechanical models Over the last few decades, the adoption of lattice structures for different applications has been expanded. A lattice structure is consists of linked, spatially repeating units whose layouts may change based on the needs.…”

“…For this reason, work on a gyroid lattice structure and its parametric optimization has been extensively explored in reference to fabrication advancements, minimal weight architecture, mechanical assessment, and structural stability. 4–6…”