Development and Optimization of a Recyclable Non-Embedded Support System for Thermal Pipeline Trenches in Urban Environments

Abstract

Existing support systems for thermal pipeline trenches often fail to meet the specific needs of narrow strips, tight timelines, and short construction periods in urban environments. This study introduces a novel recyclable, non-embedded support system composed of corrugated steel plates, retractable horizontal braces, angle steel, and high-strength bolts designed to address these challenges. The system’s effectiveness was validated through prototype testing and optimized using Abaqus finite element simulations. The research hypothesizes that this new support structure will enhance construction efficiency, reduce installation costs, and provide adaptable and sustainable solutions in urban trench applications. Prototype tests demonstrated that the proposed support had maintained safety and stability in trenches of 2 m and 3 m depth under a 58 kPa load and rainfall, as well as the 4 m deep trenches under asymmetric loading of 80 kPa. Optimization of the proposed system included installing two screw jacks on each horizontal brace and adjusting the corrugated plates, resulting in reduced weight, improved node strength, and enhanced screw jack adjustability. Numerical simulations confirmed the optimized system’s reliability in trenches up to 3 m deep, with caution required for deeper applications to avoid structural failure. The proposed support system offers notable advantages over traditional methods by improving construction efficiency, flexibility, and adaptability while also reducing costs, ensuring safety, and promoting environmental sustainability. Its modular design allows for rapid installation and disassembly, making it suitable for projects with strict deadlines and diverse construction conditions. The findings uphold the initial hypotheses and demonstrate the system’s practicality in urban trench projects.