Development and Techno-Economic Analysis of a Tracked Indirect Forced Solar Dryer Integrated Photovoltaic System for Drying Tomatoes

Abstract

Fresh tomato fruits (TFs) contain a high moisture content of 90–94%, which makes storage and transportation over long distances difficult. Lately, numerous investigators have employed diverse solar dryers (SDs) in conjunction with stationary solar collectors (SCs) to dry tomatoes; however, the effectiveness of this technique is limited due to the sun’s constant motion throughout the day. Consequently, the current study set out to create an SD that is outfitted with an autonomous sun tracking system and an internet of things (IoT)-based photovoltaic system connected to an SC to continually track the sun and increase the quantity of energy absorbed. Furthermore, we investigated some operating parameters that impact the SD’s performance, taking into account three tomato slice thicknesses (STs) (4.0, 6.0, and 8.0 mm) and three air velocities (1.0, 1.5, and 2.0 m/s). The obtained data demonstrated a notable rise in the efficiency of the SD integrated with the automatic SC tracker throughout the course of the day when compared to the fixed SC, where the latter’s efficiency improved by 21.6%, indicating a strong degree of agreement. The results demonstrated a notable 20–25% reduction in drying time and a 4.9 °C increase in air temperature within the SC integrated with an automatic solar collector tracker (ASCT) at 2:00 p.m., as compared to the SC integrated with a fixed SC. The results of this study also demonstrated that there were no appreciable variations in the air speeds used to dry the tomatoes; however, the thickness of the tomato slices (TSs) had a significant impact; using 4 mm thick tomato slices resulted in a 50% reduction in drying time. Furthermore, the highest efficiency of the PV system was discovered to be 17.45%. Although the two solar dryers have very similar payback times, there are more dried tomatoes available in the markets.