Development of a Methodology for Obtaining Solid Models of Products That Are Objects of Reverse Engineering Using the Example of the Capstone Micro-GTU C 65

Abstract

Currently, about a thousand micro gas turbine units of small and medium capacity are in operation in the Russian Federation, which are used as an autonomous power source at critical infrastructure facilities. During long-term operation, the component parts of the micro GTU may fail and require replacement or repair. The lack of spare parts and design documentation for their production makes it impossible to operate. As a way to solve the problem, the reverse engineering process can be used to produce components. One of the stages of reverse engineering is to determine the geometric parameters of the object. The fastest and most accurate way to obtain geometric characteristics in the reverse engineering process is 3D scanning. Three-dimensional scanning technology is used to obtain a solid 3D model of the prototype surface, based on which design documentation is subsequently developed. This article presents the results of a study of the influence of the parameters of the distance between polygonal grid points and the scanner exposure on the detailing of the outer surface and the geometric parameters of the resulting polygonal model. As a result of this study, the dependence of the final file size and the time spent on scanning and processing on the distance between the points of the polygonal grid and the model was established. Based on the dependence of the parameters, recommendations were obtained for choosing the distance between the points of the polygonal grid of laser 3D scanning. Also, after performing the stages of reverse engineering, the methodology for creating solid models and design documentation of parts of power equipment units using 3D scanning technology was improved.