RATIONALE: Sulfur hexafluoride (SF 6 ) gas-insulated switchgear (GIS) is an essential piece of electrical equipment in a substation, and the concentration of the SF 6 decomposition products are directly relevant to the security and reliability of the substation. The detection of SF 6 decomposition products can be used to diagnosis the condition of the GIS. METHODS: The decomposition products of SO 2 , SO 2 F 2 , and SOF 2 were selected as indicators for the diagnosis. A suitcase time-of-flight mass spectrometer (TOFMS) was designed to perform online GIS failure analysis. An RF VUV lamp was used as the photoelectron ion source; the sampling inlet, ion einzel lens, and vacuum system were well designed to improve the performance. RESULTS: The limit of detection (LOD) of SO 2 and SO 2 F 2 within 200 s was 1 ppm, and the sensitivity was estimated to be at least 10-fold more sensitive than the previous design. The high linearity of SO 2 , SO 2 F 2 in the range of 5-100 ppm has excellent linear correlation coefficient R 2 at 0.9951 and 0.9889, respectively. CONCLUSIONS: The suitcase TOFMS using orthogonal acceleration and reflecting mass analyzer was developed. It has the size of 663 × 496 × 338 mm and a weight of 34 kg including the battery and consumes only 70 W. The suitcase TOFMS was applied to analyze real decomposition products of SF 6 inside a GIS and succeeded in finding out the hidden dangers. The suitcase TOFMS has wide application prospects for establishing an early-warning for the failure of the GIS.