Development of Automotive Structural Part Considering the Formability of Sandwich Panel

Abstract

: Sandwich composite panel with high strength steel face can reduce the weight of the automotive structural parts. Unlike the parts in aerospace application, the automotive parts are made by the forming process for mass production. The CAE simulation can predict the failures caused by forces and deformation during the forming process. Since the material properties are very important factor for the simulation, we performed the tensile test to get the material properties. The inspections by the optical microscope at each strain level show the states of the polymer resin. The material properties measured by the tensile tests are used for the input data of simulation. The simulation predicts the forming process of the bumper back beam very exactly compared with the try out results.

Effect of Aluminum Flakes on Mechanical and Optical Properties of Foam Injection Molded Parts

“…Silver dollars are rounded flat disks, from which light is reflected in opposite directions, while the cornflake pigment has irregular ends, which reduces its luminance [ 33 ]. In addition to the type, the size of aluminum particles also influenced the luminance, because small particles are more diffuse than large particles ( Table 4 ).…”