Tailoring the performance of waterborne
polyurethanes through composition
control and structural optimization to meet the highly diversified
modern demands is still one of the primary challenges faced by the
polyurethane industry. Herein, various natural phenolic acids as neutralizers,
for the first time, were applied for the preparation of castor oil-based
cationic waterborne polyurethanes (CWPUs). The effects of these neutralizers
on the microstructure (phase separation and hydrogen bond) and performance
(mechanical properties, antibacterial activities, etc.) of the CWPUs
were systematically investigated and compared with those of other
commonly used neutralizers. The results indicate that apart from serving
as neutralizers, phenolic acids also acted as antiplasticizing agents
for the CWPU films by increasing the rigidity of the hard segment
and hydrogen bond number. Also, the hydrophobic, rigid, conjugated
structure of phenolic acids endowed the resulting CWPU films with
excellent water resistance and UV protection. The introduction of
phenolic acids also endowed the resulting polyurethane films with
good antibacterial performance against both Gram-positive and Gram-negative
bacteria. This study provides a novel and facile approach to tailor
the performance of environmentally friendly cationic waterborne polyurethanes
through natural phenolic acid neutralizers, along with eliminating
long-standing issues of WPUs, such as irritating odor and air pollution.