Durability of Forging Tools Used in the Hot Closed Die Forging Process—A Review

Abstract

The article presents the classification of the wear mechanisms of forging tools. The durability of dies can be enhanced through a variety of methods, including the selection of appropriate hot working tool steel, the application of effective heat treatment, the utilization of advanced surface engineering techniques, and the incorporation of lubricating and cooling agents. Two popular methods of tool regeneration, such as re-profiling and laser regeneration, are presented. The issue of numerical wear prediction based on the Archard model, the correlation of this model with experimental results, low-cycle fatigue (HTLCF), and an alternative method based on artificial neural networks are discussed. The paper aims to present currently known wear mechanisms and the methods of increasing and predicting tool durability.