Effect of build orientation on the manufacturing process and the properties of stereolithographic dental ceramics for crown frameworks

Dehurtevent, Marion; Robberecht, Lieven; Thuault, Anthony; Deveaux, Étienne; Leriche, Anne; Petit, Fabrice; Denis, Corentin; Hornez, Jean‐Christophe; Béhin, Pascal

doi:10.1016/j.prosdent.2020.01.024

Cited by 26 publications

(28 citation statements)

References 22 publications

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“…A total of 16 in vitro studies were included in the qualitative analysis 35,42‐45,47,58‐67 43,45,58–61,66,67 alumina (3 studies)], 35,42,62 hardness [zirconia (2 studies), 58,64 alumina (2 studies)], 35,62 fracture toughness [zirconia (1 study), 64 alumina (2 studies)], 35,62 morphology [zirconia (2 studies), 58,64 alumina (1 study)], 62 roughness [zirconia, (2 studies)], 58,64 Weibull distribution [zirconia (2 studies), 59,61 alumina (2 studies)], 62,42 density [zirconia (2 studies)], 61,64 sintering shrinkage [zirconia (2 studies)], 61,42 structure [zirconia (4 studies)], 44,61,64,67 fracture resistance [zirconia (2 studies)], 47,65 load bearing capacity [zirconia (1 study)], 63 wettability [zirconia (1 study)], 64 biocompatibility [zirconia (1 study)], 64 elastic modulus [zirconia (1 study)], 44 and chemical composition [zirconia (2 studies)] 61,43 (Table 2).…”

Section: Resultsmentioning

confidence: 99%

“…A total of 28 studies were eventually included for the qualitative and quantitative assessments (Fig 1). 7,21,22,30,35,[41][42][43][44][45][46][47][52][53][54][55][56][57][58][59][60][61][62][63][64][65][66][67] The included studies were classified into 3 domains: accuracy, esthetics and color, and physical and mechanical properties. A summary of the characteristics and data of the included studies is presented in Table 2.…”

Section: Resultsmentioning

confidence: 99%

“…A total of 16 in vitro studies were included in the qualitative analysis. 35,[42][43][44][45]47,[58][59][60][61][62][63][64][65][66][67] Different parameters were reported; these include flexural strength [zirconia (8 studies), 43,45,[58][59][60][61]66,67 alumina (3 studies)], 35,42,62 hardness [zirconia (2 studies), 58,64 alumina (2 studies)], 35,62 fracture toughness [zirconia (1 study), 64 alumina (2 studies)], 35,62 morphology [zirconia (2 studies), 58,64 alumina (1 study)], 62 roughness [zirconia, (2 studies)], 58,64 Weibull distribution [zirconia (2 studies), 59,61 alumina (2 studies)], 62,42 density [zirconia (2 studies)], 61,64 sintering shrinkage [zirconia (2 studies)], 61,…”

Section: Physical and Mechanical Propertiesmentioning

confidence: 99%

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Additive Manufacturing of Dental Ceramics: A Systematic Review and Meta‐Analysis

Hamad

Al-Rashdan

Ayyad

et al. 2022

Journal of Prosthodontics

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The purpose of this systematic review and meta-analysis was to evaluate the effect of using additive manufacturing (AM) for dental ceramic fabrication in comparison with subtractive manufacturing (SM), and to evaluate the effect of the type of AM technology on dental ceramic fabrication. Materials and methods: A search was conducted electronically in MEDLINE (via PubMed), EBSCOhost, Scopus, and Cochran Library databases, and also by other methods (table of contents screening, backward and forward citations, and grey literature search) up to February 12, 2022, to identify records evaluating additive manufacturing of ceramics for dental purposes in comparison with subtractive manufacturing. A minimum of 2 review authors conducted tstudy selection, quality assessment, and data extraction. Quality assessment was performed with Joanna Briggs Institute tool, and the quantitative synthesis was performed with the Comprehensive Meta-Analysis program (CMA, Biostat Inc). Hedges's g for effect size was calculated, with 0.2 as small, 0.5 as medium, and 0.8 as large. Heterogeneity was assessed with I 2 and prediction interval (PI) statistics. Publication bias was investigated with funnel plots and grey literature search. Certainty of evidence was assessed with the Grading of Recommendations: Assessment, Development, and Evaluation (GRADE) tool. Results: A total of 28 studies were included for the qualitative and quantitative synthesis; 11 in vitro studies on accuracy, 1 in vivo study on color, and 16 in vitro studies on physical and mechanical properties. Meta-analysis showed overall higher accuracy for SM compared with AM, with medium effect size (0.679, CI: 0.173 to 1.185, p = 0.009) and also for marginal (g = 1.05, CI: 0.344 to 1.760, p = 0.004), occlusal (g = 2.24, CI: 0.718 to 3.766, p = 0.004), and total (g = 4.544, CI: -0.234 to 9.323, p = 0.062) with large effect size; whereas AM had higher accuracy than SM with small effect size for the external (g = -0.238, CI: -1.215 to 0.739), p = 0.633), and internal (g = -0.403, CI: -1.273 to 0.467, p = 0.364) surfaces. For technology, self-glazed zirconia protocol had the smallest effect size (g = -0.049, CI: -0.878 to 0.78, p = 0.907), followed by stereolithography (g = 0.305, CI: -0.289 to 0.9, p = 0.314), and digital light processing (g = 1.819, CI: 0.662 to 2.976, p = 0.002) technologies. Flexural strength was higher for ceramics made by SM in comparison to AM with large effect size (g = -2.868, CI: -4.371 to -1.365, p < 0.001). Only 1 study reported on color, favoring ceramics made through combined AM and SM. Conclusions: Subtractive manufacturing had better overall accuracy, particularly for the marginal and occlusal areas, higher flexural strength, and more favorable hardness, fracture toughness, porosity, fatigue, and volumetric shrinkage; whereas AM had

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Section: Resultsmentioning

confidence: 99%

Section: Resultsmentioning

confidence: 99%

Section: Physical and Mechanical Propertiesmentioning

confidence: 99%

See 1 more Smart Citation

Additive Manufacturing of Dental Ceramics: A Systematic Review and Meta‐Analysis

Hamad

Al-Rashdan

Ayyad

et al. 2022

Journal of Prosthodontics

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“…, Al 2 O 3[288][289][290], Al 2 O 3 +ZrO 2[291], fluorapatite[292], Li 2 Si 2 O 5[293], Li 2 O+SiO 2[294] Solid oxide fuel cell Y 2 O 3 -stabilized ZrO 2[175,181,295], Sc 2 O 3 -stabilized ZrO 2…”

mentioning

confidence: 99%

A review on the ceramic additive manufacturing technologies and availability of equipment and materials

2022

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Ceramic additive manufacturing allows the fabrication of small series of complex parts without the high costs of molds usually associated with traditional ceramic processing. Although research into ceramic 3D printing by all technologies started back in the 90s, its industrial application is still quite restricted when compared to polymers and metals, which is related to the limited availability and costs of equipment and materials for such applications. This review examined the advantages and limitations of each process (binder jetting, direct ink writing, directed energy deposition, fused deposition, material jetting, selective laser sintering, selective laser melting, and vat photopolymerization), discussing their particularities. It also summarized the commercially available 3D printers and raw materials for ceramic processing, pointing out to trends and challenges of each technology.

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“…Unkovskiy et al (2018) concluded that the stereolithographically printed samples in 90 degrees orientation exhibited high strength Dehurtevent et al (2021). concluded that SLA samples with layers perpendicular to the test load surface has highest strength.…”

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confidence: 99%

Specific energy absorption during compression testing of ABS and FPU parts fabricated using LCD-SLA based 3D printer

Dave

Karumuri

Prajapati

et al. 2022

RPJ

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Purpose Liquid crystal display (LCD)-based stereolithography (SLA) technique has been used in drug delivery and fabrication of microfluidic devices and piezoelectric materials. It is an additive manufacturing technique where an LCD source has been used as a mask to project the image onto the tank filled with photo curable resin. This resin, when interacted with light, becomes solid. However, critical information regarding the energy absorption during the compression analysis of different components three-dimensional (3D) printed by SLA process is still limited. Therefore, this study aims to investigate the effect of different process parameters on the compressive properties. Design/methodology/approach In the present study, the influence of layer thickness, infill density and build orientation on the compression properties is investigated. Four infill densities, that is, 20%, 40%, 60% and 80%; five-layer thicknesses, that is, 50 µm, 75 µm, 100 µm, 150 µm and 200 µm; and two different orientations, that is, YXZ and ZXY, have been selected for this study. Findings It is observed that the samples printed with acrylonitrile butadiene styrene (ABS) absorbed higher energy than the flexible polyurethane (FPU). Higher infill density and sample oriented on ZXY absorbed higher energy than sample printed on YXZ orientation, in both the ABS and FPU materials. Parts printed with 80% infill density and 200 µm layer thickness resulted into maximum energy for both the materials. Originality/value In this study, two different types of materials are used for the compression analysis using LCD-SLA-based 3D printer. Specific energy absorbed by the samples during compression testing is measured to compare the influence of parameters. The investigation of infill parameters particularly the infill density is very limited for the SLA-based 3D printing process. Also, the results of this study provide a database to select the print parameters to obtain the required properties. The results also compare the specific energy for hard and flexible material for the same combination of the process parameters.

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Effect of build orientation on the manufacturing process and the properties of stereolithographic dental ceramics for crown frameworks

Cited by 26 publications

References 22 publications

Additive Manufacturing of Dental Ceramics: A Systematic Review and Meta‐Analysis

Additive Manufacturing of Dental Ceramics: A Systematic Review and Meta‐Analysis

A review on the ceramic additive manufacturing technologies and availability of equipment and materials

Specific energy absorption during compression testing of ABS and FPU parts fabricated using LCD-SLA based 3D printer

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