Silicalite-1-type
zeolites with unique intracrystal holes or cracks
were successfully prepared using a cellulose nanofiber (CNF) as an
additional mediating material, and their vapor phase adsorption properties
toward methyl
tert
-butyl ether (MTBE) and
n
-nitrosodimethylamine (NDMA) were examined. It was found
that the mixing protocol of CNF and structure-directing agents (SDAs),
the addition amount of CNF, and the CNF/SDAs amount ratio play important
roles in forming the holed silicalite-1. The synthesis route that
preliminarily mixes CNF with SDAs in a series of controlled conditions
is particularly beneficial for the formation of the holed silicalite-1
with mesoporosity and larger pores because the CNF-SDAs composite
structure benefits the zeolite growth closely encompassing CNF inside
the crystal structure. It also promotes the preferential formation
of the orthorhombic phase vicinal to the CNF surface, namely, the
surface of the formed internal holes or cracks, with the twin-type
crystal size reduced as compared to the non-CNF-templated sample.
On the contrary, the synthesis route that mixes CNF with SDAs–silicate
composite ions tends to modify the twin-type crystal shape at the
same time to form small but uniform well-crystallized particles with
less holes or cracks and a dominative monoclinic phase. It was considered
that both the inter-subunit structural defect and silanol defect whose
content is increased with CNF addition influence the adsorptivity
of MTBE and NDMA. Owing to the small twin-type crystal size, the smaller
crystal subunits, and the favored short path from the surface of internal
holes or cracks, the holed silicalite-1 derived from the CNF and SDA
premixture assures the easiest access of adsorbate molecules to the
most energetically favored sites and is most appropriate for the adsorption
of both MTBE and NDMA among the examined zeolites.