Electrostatic spraying
is a method of atomizing a fluid using a
high voltage as an atomization auxiliary device, and various spraying
modes exist according to experimental parameters and viscosity. A
maximum of 11 spray modes were identified according to the changes
in the applied voltage and flow rate. To produce fine droplets and
a uniform size, which are the advantages of electrostatic spraying,
in this experiment, the Sauter mean diameter (SMD) and SMD distribution
were evaluated in each spray mode of electrostatic spraying. By comparing
the other spray modes with the cone jet mode, it was confirmed that
the maximum difference of the SMD was less than 1.5 times and the
standard deviation of the rotated and pulsed jets was 2.5 times or
more. In the cone shape range, the SMD and SMD distribution according
to the applied voltage confirmed that the droplet size was the smallest
in the middle of the cone jet mode, and the droplet distribution was
also narrow. In the cone jet mode, the droplet size increased linearly
with the viscosity and flow rate. In addition, the droplet distribution
range was distinctive depending on the type of fluid. In the case
of the relationship between the droplet size and current, it was proven
that the higher the viscosity, the higher the current value for the
same SMD; furthermore, the difference in the current–SMD increase
rate was insignificant. Through experiments, this work presents experimental
data of SMD, SMD distribution, and current–SMD in electrostatic
spray experiments under various conditions.