Energy consumption evaluation to reduce manufacturing costs

Delgado-Gomes, Vasco; Oliveira-Lima, Jose A.; Lima, Celson; Martins, João; Jardim-Goncalves, Ricardo; Pires, V. Fernão

doi:10.1109/powereng.2013.6635749

Cited by 3 publications

(3 citation statements)

References 13 publications

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“…One of the most significant prerequisites to be able to compete in the generation industry is to decrease the generation costs. The losses in the raw material, interruptions in the generation lines and excessive energy consumption are among the most important factors that affect the cost (Delgado-Gomes et al, 2013).…”

Section: Introductionmentioning

confidence: 99%

“…Taskin and Gokozan (2011) made the harmonic analysis using the power parameters of 75 kW induction motor used in industry. Gokozan et al (2014) made the power quality analysis under different load status of an induction furnace with 350 kVA power and 1 kHz operation frequency used in steel industry. In another study, Ozdemir and Taştan (2014) made the inter-harmonic analysis of the power system using the power data of an arc furnace.…”

Section: Introductionmentioning

confidence: 99%

“…In another study, Ozdemir and Taştan (2014) made the inter-harmonic analysis of the power system using the power data of an arc furnace. In this study; also, energy consumption analysis have been made using the same data collection system (Taskin and Gokozan, 2011;Gokozan et al, 2014;Ozdemir and Taştan, 2014).…”

Section: Introductionmentioning

confidence: 99%

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Comparative energy consumption analyses of an ultra high frequency induction heating system for material processing applications

Taştan¹,

Gökozan²,

Taşkın³

et al. 2015

REVMETAL

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ABSTRACT:This study compares an energy consumption results of the TI-6Al-4V based material processing under the 900 kHz induction heating for different cases. By this means, total power consumption and energy consumptions per sample and amount have been analyzed. Experiments have been conducted with 900 kHz, 2.8 kW ultra-high frequency induction system. Two cases are considered in the study. In the first case, TI-6Al-4V samples have been heated up to 900 °C with classical heating method, which is used in industrial applications, and then they have been cooled down by water. Afterwards, the samples have been heated up to 600 °C, 650 °C and 700 °C respectively and stress relieving process has been applied through natural cooling. During these processes, energy consumptions for each defined process have been measured. In the second case, unlike the first study, can be used five different samples have been heated up to the various temperatures between 600 °C and 1120 °C and energy consumptions have been measured for these processes. Thereby, the effect of temperature increase on each sample on energy cost has been analyzed. It has been seen that as a result of heating the titanium bulk materials, which have been used in the experiment, with ultra high frequency induction, temperature increase also increases the energy consumption. But it has been revealed that the increase rate in the energy consumption is more than the increase rate of the temperature. RESUMEN: Análisis comparativo del consumo energético de un sistema de calentamiento por inducción a alta frecuencia para aplicaciones de procesado de materiales.En este estudio se comparan los consumos energéti-cos al procesar Ti-6Al-4V por inducción a 900 kHz. Se ha analizado la potencia total consumida y la energía consumida por muestra. Los experimentos se han realizado en un sistema de inducción de ultra alta frecuencia a 900 kHz, 2,8 kW. Se han considerado dos casos, en el primero se ha calentado Ti-6Al-4V a 900 °C por el método clásico usado en la industria y enfriado en agua; posteriormente las muestras se han calentado a 600, 650 y 700 °C y enfriadas al aire para relajar tensiones. En los tres casos se midió el consumo energético. En el segundo caso, cinco muestras diferentes fueron tratadas a temperaturas entre 660 y 1120 °C, midiendo el consumo energético en todos los casos. Asimismo se analizó el efecto del incremento de temperatura en el consumo energético, observándose que al calentar los materiales de base titanio usados en este trabajo con inducción de alta frecuencia, el consumo energético aumenta al aumentar la temperatura, siendo la velocidad de incremento del consumo energético mayor que la velocidad de incremento de la temperatura.

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Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

Comparative energy consumption analyses of an ultra high frequency induction heating system for material processing applications

Taştan¹,

Gökozan²,

Taşkın³

et al. 2015

REVMETAL

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Data Mining of Energy Consumption in Manufacturing Environment

Rocha

Tapadinhas

Flores

et al. 2017

Service Orientation in Holonic and Multi-Agent Manufacturing

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Comparison of electrical energy consumption for different material processing procedures

Gökozan¹,

Taştan²,

Taşkın³

et al. 2016

Materials Testing

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The aim of this study is to investigate the electrical energy consumption for different material processing methods. In these experiments, ferrous powder metals, bulk iron and bulk graphite materials are used. These different materials are heated, sintered and welded by using processes of ultra-high frequency induction heating (UHFIH), ultra-high frequency induction heating sintering (UHFIHS) and ultra-high frequency induction heating welding (UHFIHW), respectively. For all experiments, 2.8 kW, 900 kHz ultra-high frequency induction heating system is used. The experiments are conducted by LabVIEWTM based measurement and control system. Finally, all data are analyzed to show the energy efficiency of each process.

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Energy consumption evaluation to reduce manufacturing costs

Cited by 3 publications

References 13 publications

Comparative energy consumption analyses of an ultra high frequency induction heating system for material processing applications

Comparative energy consumption analyses of an ultra high frequency induction heating system for material processing applications

Data Mining of Energy Consumption in Manufacturing Environment

Comparison of electrical energy consumption for different material processing procedures

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